KIRLOSKAR PNEUMATIC
Innovative Engineering Makes Our Industrial Refrigeration Solutions Reliable and Efficient
RECIPROCATING AIR COMPRESSORS
COMPRESSORS FOR RAILWAY BRAKE SYSTEM
Kirloskar Railway Brake Compressors are the result of over half a century of learning and experience which has helped translate into modern products that meet current and future needs in terms of compressor technology. Differentiating features like Ready-to-use Compact System, Higher Capacity provide environment protection, Elevated Reliability and Customer Comfort, Prolonged Service Life and ease of servicing.
These compressors are specially designed for application in Diesel Electric Locomotives manufactured by DLW, Electrical Locos manufactured by CLW and for EMU and MEMU applications manufactured by ICF, BEML, BHEL etc.
RECIPROCATING, HORIZONTAL, BALANCED OPPOSED, PISTON COMPRESSORS
Automatic loading and unloading facility.
Automatic, well placed cushioned valves, transparent covers and ample space, ensuring ease of inspection and maintenance.
Common parts for different models offer flexibility of opting for one or more models, without increasing spares inventory.
Force Feed Lubrication System to ensure lubrication of all moving parts.
Minimum foundation, low wear of moving parts, hence no horizontal or vertical imbalanced forces ensuring vibration free operation.
Operational Economy
VERTICAL RECIPROCATING AIR COMPRESSOR
The design of KPCL EH / TC range of vertical, reciprocating, water cooled compressor is proven for its attributes like rugged construction, compact size, low operational & maintenance cost. These compressors are available in Lubricated & Oil free versions.
Vertical reciprocating air compressors are highly reliable for continuous duty operation round the clock and have proven their mettle with our prestigious customers throughout the country for last 35 years.
CENTRIFUGAL AIR COMPRESSORS
CENTRIFUGAL AIR COMPRESSORS
100% Oil-Free Air, hence higher product quality and lower operating cost.
Easy to maintain, no disassembly required, online element replacement facility.
Reliable & efficient operation.
Best specific power amongst any three stage compressors in its class.
Very low Life Cycle cost.
State-of-the-art, energy saving controls.
Deliver greater flow for every kW.
Superior Pinion Bearing
Advanced lubrication system
Impellers
Intercooler
Guide vanes
Unix Panel
SCREW AIR COMPRESSORS
OIL INJECTED ELECTRIC SKID / TANK MOUNTED SCREW COMPRESSORS
Ready to use: No foundation is required.
Quality Air: Efficient air / oil separation system ensures maximum oil recovery to minimise lub oil consumption and maintenance cost.
Canopy: Specially designed silent canopy to facilitate effective ventilation and ease of maintenance.
Controller: Microprocessor based efficient controller with necessary safety control systems and maintenance schedule.
Cooling System: Radiator type aluminum combi cooler with low noise fan & motor provided for effective cooling of lub oil and compessed air.
Control Panel: In built control panel housing MMI, µ controller, main motor auto star- delta starter, fan motor direct on-line starter & other control of the package.
Air suction filter: Dry type air filter protects the air end and ensures long life.
Electric Motor: Highly efficient, TEFC, Class F insulation, Foot cum Flange mounting, 4/2P, IP55 protection motor is selected considering operating conditions at site.
Service Centres: Fully equipped Service Centres with trained engineers and spare parts stocks available across the country.
DIESEL ENGINE DRIVEN PORTABLE COMPRESSORS
Easy Portability : Large diameter wheels with balanced design of weight distribution facilitate easy portability
Quality Air : Efficient air / oil separation system ensures maximum oil recovery to minimise lub oil consumption and maintenance cost.
Canopy : Specially designed silent canopy to facilitate effective ventilation and ease of maintenance.
Diesel engine : Screw compressors are powered by engines, that are engineered to provide better fuel economy and low emissions in its class. Equipped with these engines, the compressors provide the customers with a durable performance at a low cost of ownership.
Air suction filter : Dry type air filter protects the air end and ensures long life.
Service Centre : Fully equipped Service Centres with trained engineers and spare parts stocks available across the country.
WATER WELL COMPRESSOR
High Performance compressorpackage.
Trust worthy engine
Hassle free maintenance.
Easy availability of spares through wide dealer network.
Quick on-site service.
Fuel Efficient.
AIR CONDITIONING AND REFRIGERATION
KCX SERIES COMPRESSORS
PRODUCT FEATURES
Fabricated modular rugged construction
Superior COP values at full and part load operation
Low on total cost of ownership: Capital cost, operating cost, maintenance cost
Easy site maintenance and troubleshooting
Low vibration and noise level
CE approved
DESCRIPTION
Open type, 1 to 12 cylinder, single / two stage reciprocating compressor
Bore / Stroke: 160 mm / 110 mm.
Swept Volume: From 265.4 Cubic meter per hr To 1327.0 Cubic meter per hr(at 1000 rpm)
Refrigerant: R-22, R134a, R-717 (NH3) & other HFC's (Ozone friendly refrigerant)
APPLICATIONS
Food processing & preservation: cold storage, milk / ice-cream, fish / meat, breweries & beverages vegetable & agro products,
Chemical, pharmaceuticals & process refrigeration
Other industrial refrigeration applications
PCX SERIES COMPRESSORS
PRODUCT FEATURES
- Modular fabricated construction
- Open type 2 cylinder, single stage, reciprocating compressor
- Bore / Stroke: 110 mm / 85 mm.
- Swept Volume: 140.7 Cubic meter per hr (at 1450 rpm)
- Refrigerant: R-22, R134a and other HFC's (Ozone friendly refrigerant)
- Superior COP values at full and part load operation
- Low on total cost of ownership: Capital cost, operating cost, maintenance cost
- Easy site maintenance and troubleshooting
- Low vibration and noise level
APPLICATIONS
- Food processing & preservation: Cold storage, Milk / Ice-cream, Fish / Meat, Breweries & Beverages vegetable & Agro products,
- Chemical, pharmaceuticals & process refrigeration
- Other industrial refrigeration applications
MARINE HVACR SYSTEMS
KPCL has been supplying HVACR packages to its customers over the last 20 years. These are specialized applications used in high end vessels for a select clientele. Initially what started as retrofitting practice of older vessels has now transitioned into engineering and designing packages for new requirements. The fitment of a reciprocating compressor into a vessel and for it perform continuously is an engineering feat in itself.
Supply of HVACR systems
- Chilled water plants
- Provisions plants
- Condensing units
- Air distributions system
- AHUs and FCUs
- Engine room ventilation systems
- Galley and Hospital System
- Ventilation systems for machinery compartments, technical spaces, accommodation and mess
System integration, testing and trials - Technical assistance is provided to the shipyards for systems integration by our experienced Engineers and Technicians. Testing, trials and crew training in operation and plant maintenance are important services provided by our technical team
PCX SERIES COMPRESSORS
PRODUCT FEATURES
- Modular fabricated construction
- Open type 2 cylinder, single stage, reciprocating compressor
- Bore / Stroke: 110 mm / 85 mm.
- Swept Volume: 140.7 Cubic meter per hr (at 1450 rpm)
- Refrigerant: R-22, R134a and other HFC's (Ozone friendly refrigerant)
- Superior COP values at full and part load operation
- Low on total cost of ownership: Capital cost, operating cost, maintenance cost
- Easy site maintenance and troubleshooting
- Low vibration and noise level
APPLICATIONS
- Food processing & preservation: Cold storage, Milk / Ice-cream, Fish / Meat, Breweries & Beverages vegetable & Agro products,
- Chemical, pharmaceuticals & process refrigeration
- Other industrial refrigeration applications
CNG PACKAGES
DISTRIBUTION (CNG)
PRODUCT FEATURES
- Truly Balanced Opposed Couple free design
- Very low vibrations
- Faster installation & commissioning
- Low power consumption
- Very low operation & maintenance
- Compact design with adequate accessibility
DESCRIPTION
With the significant presence in CNG market, KPCL is currently one of the leading suppliers to all gas companies in India.
Truly balanced couple free bare shaft reciprocating compressor blended with KPCL's engineering and packaging expertise has made KPCL's CNG package the indisputable choice of customers.
The implementation of latest technology in our CNG packages along with advanced testing methods and packaging expertise has made KPCL the most preferred choice in the CNG arena.
Whatever may be the size and complexity of the project, we provide a cost effective solution from a factory assembled skid mounted unit to complex site erected unit incorporating PLC based control and monitoring systems. These units give a round the clock trouble free performance.
GAS COMPRESSION SYSTEMS
UPSTREAM / MIDSTREAM
PRODUCT FEATURES
Reciprocating Gas Compressors: Ariel USA
Discharge pressure: up to 510 bar
Frame Ratings: 200 to 9,000 horsepower (HP)
Driver: Gas Engine / Electric Motor.
Heat Exchangers: Air Cooled / Water Cooled for Inter-stage Cooling
Pulsation Dampners: Confirming to International Standards.
Control panel: Flame Proof / Purge Type
Piping and Instrumentation: Confirming to International Standards.
DESCRIPTION
High Speed Reciprocating Gas Compressor Packages (ISO13631)
KPCL's engineering and packaging expertise integrated with World renowned gas compressors has provided the industry with one of the most robust, reliable and efficient Gas Compression systems confirming to ISO13631 Standards.
DOWNSTREAM
HIGH SPEED TWIN SCREW COMPRESSORS (API-619)
High Speed Twin Screw Compressors (API-619).
The Oil injected Twin Screw Compressor is used for process gas applications. Our Screw type Gas Compressors packages are custom made to the suit client’s needs.
Oil Flooded Screw Compressor: Howden, UK
Discharge pressure: up to 32 bar
Flow range: 100 cfm – 6000 cfm
Driver: Electric Motor
Heat Exchangers: Air Cooled / Water Cooled for Inter-stage Cooling
Compact size
Capacity Control: Stepless
Shaft seal system: Single / Dual
Control panel: Flame Proof / Purge Type
TRANSMISSION
TRACTION MOTOR PINIONS AND AXLE MOUNTED BULL GEARS
Our manufacturing unit at Hadapsar has facilities like CNC machining centres, conventional and special purpose machines like Hoffler, MAAG, Reischauer, Taylor Hobson and Schiess Kopp which are used for gear teeth grinding, hobbing, copy milling, surface finishing and profile inspection. It also includes well laid down quality control procedures, research and development, integrated computer system, support shops like pattern shop, foundry, heat treatment etc.
Case Carburised, hardened and profile ground Helical and Spur traction gears and Pinions are also manufactured for heavy duty applications like ACIDC electric locomotives for passenger and goods, traffic electric multiple units etc.
WIND TURBINE GEAR BOXES
DESCRIPTION
This is KPCL’s venture into the business of Energy generation with highly eco-friendly systems.
Wind Turbine Gear Box are used in wind turbines. We manufacture Wind turbine gear boxes in two ranges, namely, sub mega watt (250 - 350 kW) & mega watt class.
Mega watt class range has single / multistage, planetary, helical, speed increaser gearbox.
HELICAL BEVEL HELICAL GEAR UNITS
Our manufacturing unit at Hadapsar has facilities like CNC machining centres, conventional and special purpose machines like Hoffler, MAAG, Reischauer, Taylor Hobson and Schiess Kopp which are used for gear teeth grinding, hobbing, copy milling, surface finishing and profile inspection. It also includes well laid down quality control procedures, research and development, integrated computer system, support shops like pattern shop, foundry, heat treatment etc.
Case Carburised, hardened and profile ground Helical and Spur traction gears and Pinions are also manufactured for heavy duty applications like ACIDC electric locomotives for passenger and goods, traffic electric multiple units etc.
So far we have supplied over 3500 marine gear boxes across the world.
FORWARD REVERSE TURBO TRANSMISSION FOR LOCOMOTIVE
Compact design and optimum weight.
High starting torque.
Automatic, jerk-free and step-less matching of tractive effort to the prevailing load conditions.
Owing to turbo reversing feature i.e. filling up and emptying of hydraulic oil in torque converter, there is no mechanical wear associated with other type of reversing drives.
Wear-free braking due to hydro dynamic braking effort.
Isolation of vibration from engine and driving wheels.
Very low servicing and maintenance cost.